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Frank Dental burs by Dr. Chris O’Connor

Chris O’Connor, the CEO of Incidental Ltd, talks through his favourite dental burs and why they are perfect to use at his training facility. 

Please introduce yourself

My name is Chris O’Connor and I am the CEO of Incidental Ltd. I have a background in clinical academia and I have been teaching dentistry at a postgraduate level for more than 12 years.

I also work part time in private practice in Newcastle Upon Tyne where I accept referrals for complex single tooth restorative treatment and full mouth rehabilitations.

How did you discover Frank Dental Burs?

Paul Harris from Crown Dental Burs introduced us to Frank Dental. Paul has a vast amount of experience in the dental bur field and was quickly able to demonstrate the quality of the burs available from Frank Dental.

At Incidental Ltd we work hard to discover and develop up and coming brands. The dental field is full of monopolies from a few large players, and this can drive the prices artificially high.

Our mission is ‘making quality dentistry accessible to all’ and we feel that our collaboration with Frank Dental is yet another way we can disrupt the market and achieve this.

What courses do you provide?

We use Frank Dental Burs on our hugely popular three-day direct course and for 2023 we have launched a three-day indirect preparation course.

Our new indirect course will be held in our new custom build training facility in Newcastle Upon Tyne.

We aim to design scenario based, hands-on courses, that teach important aspects of restorative dentistry. Our new indirect course takes delegates on a journey from classic metal and PFM preparations through to modern monolithic all ceramic preparations including adhesive onlay and vertical margin techniques.

What bur sets do you offer?

There can be a bewildering array of burs patterns available to choose from. We have worked with Frank Dental to strip down their collection into a rationale selection of burs that we think should be the staples for all GDPs.

We have split these burs into three kits and collections: ‘crown removal and adjustment burs’, ‘direct burs’ and ‘indirect burs’.

The burs are available in our brand-new autoclavable bur blocks and can be easily reordered thanks to our simple labelling system and freely available wall charts.

What are your favourite burs in the collection?

Frank Dental is famous for its innovative crown removal burs. I think the zirconia crown cutters and polishers they offer are absolutely cutting edge.

The carbide rosehead burs have also been a revelation to me as they are autoclavable and cut carious tissue far more efficiently and cleaner that standard stainless-steel burs.

One of the best aspects of my job is being able to influence manufacturing research and development. The new tissue cutting, depth cutting, and controlled margin reduction burs Frank Dental have released are all excellent and have all been produced specifically to our specifications.

How can we find out more about Incidental Ltd?

We are very active on social media especially Instagram (@incidentalltd) and Youtube (InciDental Ltd). Follow us to see free technique videos and tips of how to make the most of all our products.


You can buy surgical burs directly from Crown Dental Burs. For more information, visit www.staging.crowndentalburs.co.uk.

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Testimonial Frank Dental RotaSystem

The Frank Dental RotaSystem is a simple solution for organising and ordering dental burs – and the only UK company with this solution.

The RotaSystem allows clinicians to create their very own custom dental bur list ensuring 100% error free ordering, this will save you and your staff time and money!

The RotaSystem comprises of:

  • RotaCard – create your own custom bur list
  • RotaBox – create your own custom bur storage solution
  • RotaSet Card – create your own custom bur kits, crown preparation kit, inlay/onlay kit, or surgical kit.

It also works well in single handed dental practices and even better in multiple surgery practices.

This offer is available through Crown Dental Burs only!

Below, clinicians explain why they opted for the RotaSystem –and why they will never look back.

Dr Nigel Braine-Hartnell – dentist

I qualified from University College Hospital London in 1988. I’m now a partner along with Piers Neville at Amsel and Wilkins LLP, based in Banbury, Oxfordshire.

I met Paul at a BDA meeting in London featuring Didier Dietchi, where Crown Dental Burs were a sponsor with a tantalising trade stand with many shiny things to tempt all the dentists.

The RotaSystem has simplified our ordering of burs by replacing complex description codes with a simple numerical system from one, two, three, four etc onwards, describing each of the particular burs I use most often.

The new packs are stored in a personalised box with a laminated sheet with the bur pictured and numbered that overlays the corresponding box compartment, allowing easy access to the right bur packs.

Each surgery has its own personalised box and laminated sheet. Paul’s help in this initial phase was essential, his knowledge helped guide us towards our selections.

The standout feature for us is the stock laminate sheet for re-ordering. No more having to think of code just ask for one, two, three etc!

Having a large practice, the ease of ordering is much more straight forward. Paul is always on hand if we need to tweak our orders or add additional burs to our system.

I would recommend the RotaSystem for ease of use – the quality of the burs is fantastic.

Dr Morteza Mazinanian – specialist prosthodontist

Crown Dental Burs – specifically, Paul Harris – have been fantastic. Our burs are perfectly organised now with specific sets for each procedure in their own bur holders.

The sets are labelled, they have specific cards to show what each set involves and associates with it an order card with each of burs numbered specifically for dental excellence.

This has ensured our ordering is specific to us. The nurses find it easy to restock each bur block and associated stock box. This has made the procedures very smooth as the kits are designated and prepared to the degree of perfection I like at Dental Excellence.

Dr Aly Virani – dentist

The nursing team now consistently provide me with exactly what I need. All of the associates feel exactly the same way. We are all about protocols and processes as they avoid mistakes and improve efficiency and this has made such a difference to the sterilisation process, ordering process and surgery experience for our whole team.

Each clinician has a set of burs that are standardised to them. They receive the same burs in the same order every time. We have replacements in stock but we are able to efficiently manage our stock to minimise waste.

Dr Mahul Patel – senior clinical teaching fellow

The RotaSystem offers a very sensible and practical solution for storage and reordering of bur stock.

The bur range offered by Frank Dental fully complements this solution, which is also adaptive to allow the clinician to be future-proof with regards to their personal selections.


For more information and to discuss this offer please email us at info@staging.crowndentalburs.co.uk or call us on 07478443440.

 

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Testimonial Frank Dental RotaSystem by Dr. Nigel Braine-Hartnell

We hear from a dental nurse and dentist about how the Rota System has helped to make practice life easy and simple. 

‘Nothing was too much trouble’ – Emma Harrison, dental nurse

My name is Emma Harrison and I have lived in Banbury, Oxfordshire all my life. I started to work at Amsel and Wilkins LLP in May 1993 straight from leaving school and qualified as a dental nurse in 1995. I was full time until I had my daughter in May 2012.

I’ve been part-time ever since. My role within the practice has changed over the years and I now work as a dental nurse and receptionist. I took over the role as stores manager in 2012. I oversee the ordering of all the dental stock for the practice, including burs!

Nigel introduced me to Paul Harris from Crown Dental Burs in April 2022. We have six dentists working in the practice so it has taken time to set everything up, from selecting the burs each dentist wants, to ordering everything and making sure I had it all correct.

Paul’s help, advice and knowledge was invaluable and continues to still be. Nothing was too much trouble; he was – and is – always on hand to answer questions and help sort things out.

Highly recommended

To say the Rota System has changed my ordering life sounds dramatic, but it actually has! I was faced, on a regular basis, with drawings of burs I could not decipher, incorrect codes or the dentist had written ‘the football or the rugby ball shaped one’.

This led to me having to trawl through on the internet or through endless catalogues and inevitably ordering the incorrect bur, which was frustrating for both myself and the dentist.

The Rota System is heaven! Each dentist has their own burs which are compartmentalised in number order in their own box with a corresponding laminate to match. The boxes are kept in the office, not in the surgery, and each surgery has a copy of the laminate.

When the surgery needs a replacement bur they will let me know the number of the bur from the laminate. I will then retrieve them from the box and give them to the surgery.

Reordering is just as easy. Paul keeps a copy of all of our burs in dentist and number order. I will email Paul and request the bur by number, so there’s no need to remember complicated code numbers. The replacement burs arrive the following day and I replenish the boxes. It could not be simpler!

I would highly recommend this system as it is so easy and straightforward to use.

‘The quality is fantastic’ – Nigel Braine-Hartnell, dentist

I qualified from University College Hospital London in 1988 and I am now a partner along with Piers Neville at Amsel and Wilkins LLP, based in Banbury, Oxfordshire.

The practice celebrated 50 years in November 2022. We are a fully private practice offering family dental care along with implants, Invisalign, facial aesthetics, periodontal, oral surgery, snoring appliances and BPS dentures. We have a team of six general dentists, a visiting periodontist and a visiting oral surgeon along with a fantastic team of support staff of 22

I met Paul at a BDA meeting in London featuring Didier Dietchi, where Crown Dental Burs were a sponsor with a tantalising trade stand with many shiny things to tempt all the dentists.

The Rota System has simplified our ordering of burs by replacing complex description codes with a simple numerical system from 1, 2, 3, 4 etc onwards describing each of the particular burs I use most often.

The new packs are stored in a personalised box with a laminated sheet with the bur pictured and numbered that overlays the corresponding box compartment, allowing easy access to the right bur packs.

Yes, we had to spend time selecting our choices. As you can imagine with six dentists this was a mammoth task, but going forwards it’s so easy for my nurse to request one pack of threes for my surgery etc (although she has yet to order me a six pack).

Each surgery has its own personalised box and laminated sheet. Paul’s help in this initial phase was essential, his knowledge helped guide us towards our selections.

Standout feature

The standout feature for us is the stock laminate sheet for re-ordering, no more having to think of code just ask for 1,2,3 etc.

Having a large practice, the ease of ordering for our stores manager Emma is much more straight forward, Paul is always on hand if we need to tweak our orders or add additional burs to our system.

I would recommend the Rota System for ease of use, and the quality of the burs is fantastic.

We are now replacing our previous bur stands with Crown’s excellent autoclavable metal stands. These can withstand the rigours of the washer disinfector – the graveyard of so many small burs in the past.

This will eliminate the need to try and protect the burs in tea strainers, which involves several tedious steps in the disinfection and sterilising process before trying to reorganise the burs on their original stands.


For more information, visit www.staging.crowndentalburs.co.uk.

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Testimonials for Frank Dental RotaSystem

Aly Virani explains how the support from Crown Dental Burs has helped to elevate his dentistry and make a difference to patient care.

Who are you, where are you based and what type of dentistry does your practice offer?

For three years I have had a practice in Cardiff where I am clinical director and my clinical work is limited to implants.

Part of my role is, therefore, to make decisions that maintain and ideally improve the clinical standards within the entire practice. We made the decision early on to make patient care our priority.

Therefore, our equipment, protocols, appointment times, patient journey, materials and staff training are of a standard that we would consider ideal if we were the patient.

Our patients understand why we are not competing on price with others in our area but choose to come to us for quality and our referrers have also come to expect the same.

This puts a lot of pressure on me (and the entire team) to ensure that we are constantly striving for improvement.

How did you discover Crown Dental Burs Ltd?

I met Paul at the ADI congress last year and loved his approach and the quality of his products when I tried them on the trade stands.

Since then, my practice orders exclusively from him and he has provided me with so many solutions that I didn’t realise I needed! Sadly burs are an aspect of dentistry that is poorly taught and understood.

They are the most used consumables in restorative dentistry and beyond, but we tend to see all burs as the same – their shape, coarseness and band colours – and their price. So we work in or own practices that order the cheapest available option from our suppliers.

As associates, we either go through lots of burs or constantly fight with blunt burs. Our handpieces get leaned on and are always being sent off for expensive repairs.

We blame this on the temperamental handpieces rather than the fact that we are using the equivalent of wooden barrels instead of tyres on our cars. Of course we are going to have problems.

The quality of burs complements the quality of our electric handpieces. From a business and patient experience point of view, sub-standard burs represent false economy.

However taking it one step further, burs can contribute to the ease with which we perform clinical procedures. In Paul we have found someone that we can approach with a problem and he is incredible at helping us to find solutions.

Each individual in our team, including clinicians and nurses, have Paul’s number and communicate with him regularly to find these solutions. Can’t cut a material efficiently? Hard to access area? Difficulty maintaining standardised bur boxed following sterilisation? Paul is our man.

What products have you purchased?

All of our surgical and restorative Burs as well as our microsurgery instruments and kits come from Crown Dental Burs. We started off by ordering a few burs to try them out and never looked back.

Most recently I tried out the Coricama surgical instruments that Paul supplies. I was blown away by his approach and the quality of the instruments. Paul came to watch a surgery and suggested solutions and alternative instruments that I hadn’t considered.

Not only is he careful about only supplying the quality of products that he is happy to put his name on, but his relationship with his customers seems to be solution based. He has set the standard for how we work with suppliers.

What do you like about the surgical burs?

Primarily the quality, but also the support. Paul is so knowledgeable and goes out of his way to help find solutions to any problems we are having.

I only have to mention a problem, for example that my bone reduction burs are making aspects of full arch surgery awkward, and Paul is able to offer a range of options.

His technical knowledge about his range is excellent, and he goes above and beyond to research anything that he does not have a solution for off the top of his head.

What do you like about the Zirconia adjusting/polishing kit?

I can adjust implant restorations and polish them to a laboratory standard without sending them away, which suits me and my patients!

Previously I would have had to send a restoration back to the lab for reglazing following minor adjustments. That would add a couple of weeks and an additional visit at the detriment of my patients.

Not to mention the lost surgery time for the practice! Definitely a win-win.

How do you find the quality of the burs in general?

Excellent. They are sharper, last longer and generally perform better than any other Burs I’ve used. And we haven’t had to send handpieces off for repair because no one is leaning on them to make up for blunt or inefficient Burs! It’s very difficult to describe the difference that excellent burs make to a procedure.

You have to use them to fully appreciate the impact but it’s not an exaggeration to say that the shift to Crown Dental Burs for our practice was the equivalent of going from wooden wheels to rubber tyres on a car.

Longevity is a massive added bonus, and when you look at the slight increase in spend (versus the cheapest available) and the massive increase in longevity and efficacy, this is a no brainer.

How are you finding the Rota System?

Great. The nursing team now consistently provide me with exactly what I need – and all of the associates feel exactly the same way.

We are all about protocols and processes as they avoid mistakes and improve efficiency and this has made such a difference to the sterilisation process, ordering process and surgery experience for our whole team. Each clinician has a set of burs that are standardised to them.

They receive the same burs in the same order every time and we have replacements in stock but are able to efficiently manage our stock to minimise waste.

I am the course director of the newly launched Transformative Education in Dentistry (TED) which provides implant courses.

TED is proud to work with Crown Dental Burs Ltd and thankful for the support in the upcoming Sinus Tap Course.

We have been very careful about only working with companies who share our ethos of quality of products and support, putting patients first, striving for improvement and genuinely trying to make a difference.

We’re proud to be providing each delegate on our upcoming ‘Sinus Tap Course’ with the full range of burs that are in my Rota System from Crown Dental Burs.

We are excited for the revolution in dentistry that these burs are instigating!


For more information, visit www.staging.crowndentalburs.co.uk.

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Understanding Diameter and Taper of a Dental Bur

In addition to diameter, the taper is another critical parameter when understanding dental burs. Taper refers to the angle or slope of the working part of the bur. Together with the diameter, the taper influences the cutting efficiency, precision, and the specific dental procedures for which the bur is suitable. Here’s a closer look at diameters and tapers of dental burs:

  1. Diameter:
    • Measurement Units: Dental bur diameters are typically measured in millimetres (mm).
    • Numbering System: Burs are often numbered, and the numbering system may include information about the diameter. For example, a bur labelled as “D.856.018.FG: has a diameter of 1.8 mm (the last two digits of the number). However what’s confusing is a bur manufacturer will always give you a diameter at the widest part of the bur and not the narrowest (Tip).  So the bur listed above is a tapered chamfer crown preparation bur which has a diameter at he widest part of the bur (Where the diamond starts from the shank) of 1.8mm the tip of the bur (narrowest part) will be 1.2mm.
  2. Taper:
    • Definition: Taper refers to the angle or slope of the working part of the bur.
    • Measurement Units: Taper is usually measured in degrees. Common taper values include 2, 4, 6, 8, and 12 degrees.
    • Effect on Cutting Efficiency: The taper influences the shape of the cutting edge and, therefore, the efficiency and precision of cutting. Higher taper values often result in more aggressive cutting.
  3. Clinical Applications:
    • Diameter: Smaller diameter burs are often used for fine detail work, while larger diameter burs are used for more substantial material removal.
    • Taper: Different tapers are suitable for specific applications. For example, a bur with a higher taper may be used for initial tooth preparation, while a lower taper may be used for finishing and refining.
  4. Shank Design:
    • Compatibility: The shank design of the bur (e.g., friction grip or latch-type) must be compatible with the handpiece used by the dentist.
    • Standardization: The International Organization for Standardization (ISO) has established standards for dental burs, including specifications for shank size and shapes.
  5. Material Considerations:
    • Effect on Taper: The material from which the bur is made can influence the taper. For example, diamond burs may have different taper characteristics compared to carbide burs.

How do you workout what the taper or diameter of a bur ?  follow this link  Taper Calculator (omnicalculator.com) 

Alternatively the best option is to contact us to help you get the correct bur for your procedure

 

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Understanding different diamond grits

What are the difference between the various grits of a Diamond Bur?

Black Band Extra Coarse

An extra coarse diamond dental bur is typically used for tasks that require rapid material removal. Some common uses include:

  1. Tooth Reduction: When a dentist needs to reshape a tooth or prepare it for a restoration, an extra coarse diamond bur may be used to quickly remove excess tooth structure.
  2. Crown and Bridge Preparation: In the process of preparing a tooth for a crown or bridge, where a significant amount of tooth material needs to be removed, an extra coarse diamond bur can expedite the procedure.
  3. Removal of Old Restorations: When replacing an old restoration, such as an amalgam filling, an extra coarse diamond bur can efficiently remove the existing material.
  4. Adjustments to Prosthetics: In the fabrication and adjustment of dental prosthetics, like dentures or crowns, an extra coarse diamond bur may be employed to make rapid adjustments to fit and occlusion.

 

Green Band Coarse Grit Diamond Bur

  1. Rapid Material Removal: Coarse diamond burs are used when a dentist needs to remove a significant amount of tooth structure quickly. This can be necessary in procedures such as tooth preparation for crowns or bridges.
  2. Initial Tooth Reduction: When shaping a tooth for various dental procedures, including restorations or prosthetics, a coarse diamond bur may be used in the initial stages of tooth reduction.
  3. Removal of Old Restorations: Coarse diamond burs are effective in efficiently removing existing dental restorations, such as amalgam or composite fillings, especially when the removal process requires speed.
  4. Adjustments to Prosthetics: In the fabrication and adjustment of dental prosthetics like dentures or crowns, a coarse diamond bur may be employed to make initial adjustments before finer detailing.

 

Blue Band Medium Grit Diamond Bur

  1. Tooth Shaping and Contouring: Medium grit diamond burs are often used for shaping and contouring teeth during restorative procedures. They provide a balance between material removal and precision, making them suitable for adjusting the shape of teeth for crowns, veneers, or other restorations.
  2. Cavity Preparation: When preparing a tooth for a dental restoration, such as a composite filling, a medium grit diamond bur may be used to remove decayed or damaged tooth structure. The medium grit allows for efficient material removal without sacrificing too much precision.
  3. Crown and Bridge Preparation: In some cases, a medium grit diamond bur may be employed in the initial stages of tooth preparation for crowns and bridges, especially when a balance between material removal and surface finish is required.
  4. Adjustments to Prosthetics: Medium grit diamond burs can be used for adjusting the fit and contour of dental prosthetics like crowns and bridges, providing a compromise between rapid material removal and fine detailing.

 

Red Band Fine Grit Diamond Bur

  1. Smoothing and Finishing: Fine grit diamond burs are used to smooth and finish the surfaces of dental restorations, such as crowns, veneers, or composite fillings. They help achieve a polished and refined appearance.
  2. Margin Detailing: When creating precise margins for dental restorations, especially in esthetically sensitive areas, a fine grit diamond bur can be used for detailing and refining the margins to ensure a tight and accurate fit.
  3. Intricate Tooth Contouring: Fine grit burs are suitable for intricate contouring of teeth, especially in cosmetic dentistry procedures where precise shaping is crucial for achieving the desired aesthetic results.
  4. Surface Texture Enhancement: Fine grit diamond burs are used to enhance the surface texture of dental prosthetics, providing a natural and esthetically pleasing appearance.

 

Yellow Band Extra Fine Grit Diamond Bur

  1. Final Polishing: Extra fine diamond burs are often used for the final polishing of dental restorations, such as crowns, veneers, or composite fillings. They help achieve a highly smooth and glossy finish on the surface.
  2. Margin Refinement: In the creation of precise margins for dental restorations, especially in esthetically sensitive areas, an extra fine diamond bur can be used to refine and perfect the margins for an optimal fit.
  3. Surface Detailing: Extra fine grit burs are suitable for intricate detailing and shaping of dental prosthetics, allowing dentists to create fine surface textures that mimic the natural appearance of teeth.
  4. Cosmetic Dentistry Procedures: In cosmetic dentistry, where the focus is on achieving the best esthetic results, extra fine diamond burs are used for shaping and contouring with a high level of precision.
  5. Fine Adjustments: During the fitting and adjustment of dental prosthetics, such as crowns or bridges, extra fine diamond burs can be employed for fine-tuning and making subtle adjustments.
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Is there a difference between natural diamond Dental Burs and cheap synthetic Dental burs?

The primary difference between natural diamond burs and synthetic (or industrial) diamond burs lies in their origin and production processes.

  1. Natural Diamond Burs:
    • Source: Natural diamond burs are made from diamonds that are mined from the earth. These diamonds are formed over millions of years through natural geological processes.
    • Characteristics: Natural diamonds are known for their hardness and durability. They can be used in various industrial applications, including dentistry, due to their exceptional ability to cut through hard materials.
    • Cost: Natural diamonds are typically more expensive than synthetic diamonds because of the scarcity and mining process.
  2. Synthetic Diamond Burs:
    • Source: Synthetic diamond burs are created in a laboratory setting. They are produced using high-pressure, high-temperature (HPHT) or chemical vapor deposition (CVD) methods, where carbon is subjected to extreme conditions to form diamond crystals.
    • Characteristics: Synthetic diamonds can be tailored to have specific properties, and they are designed to mimic the hardness of natural diamonds. They are widely used in various industrial applications, including dentistry.
    • Cost: Generally, synthetic diamond burs are more cost-effective than natural diamond burs because they can be produced in a controlled environment.

In dentistry, both natural and synthetic diamond burs are used for cutting and shaping various materials, including tooth structure and dental restorative materials like ceramics. The choice between natural and synthetic diamond burs often depends on factors such as cost, availability, and the specific requirements of the dental procedure.

Dental professionals commonly use synthetic diamond burs because they can be manufactured with consistent quality and are more readily available at a lower cost compared to natural diamonds. However, advancements in synthetic diamond technology have made them highly suitable for dental applications. Always follow the manufacturer’s recommendations for the specific diamond burs used in dental procedures.

Some key points from natural diamond burs

Natural diamond burs are known for their effectiveness in various dental applications due to the inherent hardness and durability of natural diamonds. Here are some key points regarding the effectiveness of natural diamond burs in dentistry:

  1. Hardness: Natural diamonds are one of the hardest materials on Earth. This property makes diamond burs effective for cutting through hard substances encountered in dentistry, such as enamel, dentin, and certain dental materials.
  2. Durability: Natural diamond burs are durable and can maintain their cutting efficiency over extended periods of use. This durability is crucial in dental procedures where precision and consistency are essential.
  3. Sharpness: Natural diamonds can be cut and shaped to create extremely sharp edges, allowing for precise and fine cutting. This sharpness contributes to the effectiveness of diamond burs in achieving detailed dental work.
  4. Versatility: Natural diamond burs are versatile and can be used for various dental procedures, including cavity preparation, tooth shaping, and adjusting dental restorations.
  5. Material Compatibility: Diamond burs are effective for working with a variety of dental materials, including ceramics, composites, and certain metals. Their ability to cut through these materials makes them valuable in restorative and prosthetic dentistry.
  6. Minimal Heat Generation: When used correctly with proper cooling, natural diamond burs can generate less heat compared to some other cutting tools. This can be advantageous in dental procedures to minimize the risk of thermal damage to the tooth structure or dental materials.
  7. Consistency: Natural diamond burs can provide consistent cutting performance when properly cared for and used according to recommended guidelines.

 

Key Points from synthetic diamond burs

While synthetic diamond burs have become widely accepted and utilized in dentistry, there are some potential disadvantages associated with them. It’s important to note that these drawbacks may vary depending on the specific type of synthetic diamond bur, the manufacturing process, and the intended application. Here are some general points

  1. Variable Quality: The quality of synthetic diamond burs can vary among manufacturers. Inconsistencies in manufacturing processes or variations in diamond crystal quality may lead to differences in performance between different batches or brands.
  2. Heat Sensitivity: Some synthetic diamonds may be more sensitive to heat compared to natural diamonds. In dental procedures, excessive heat generation during cutting can potentially affect the performance and longevity of the synthetic diamond bur.
  3. Wear Resistance: While synthetic diamonds are generally hard, the wear resistance of some synthetic diamond burs may be lower compared to natural diamonds. This could result in a shorter lifespan for the bur, leading to more frequent replacements.
  4. Price Sensitivity: Although synthetic diamond burs are often more cost-effective than natural diamond burs, there may still be variations in price based on the quality and manufacturing processes. Some extremely high-quality synthetic diamond burs may approach the cost of natural diamond burs.
  5. Limited Size and Shape Options: The range of sizes and shapes available for synthetic diamond burs may be more limited compared to the extensive variety offered with natural diamond burs. This limitation could impact their suitability for specific dental procedures.
  6. Brittleness: Synthetic diamonds can be brittle, and in certain applications or with excessive force, there is a risk of chipping or fracturing. Proper technique and adherence to recommended guidelines are essential to minimize this risk.
  7. Environmental Impact of Production: The production of synthetic diamonds, especially through certain methods, can be energy-intensive and may have environmental implications. Dentists and dental laboratories concerned about the environmental impact may consider the manufacturing process of the synthetic diamond burs they use.
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What is the best bur to cut through monolithic & layered zirconia crowns?

The choice of dental bur for cutting through a zirconia crown may depend on various factors, including the type of dental handpiece you are using, the specific characteristics of the zirconia material, and your personal preferences.

Diamond burs are often used for cutting through hard materials like zirconia. Diamond burs are known for their hardness and durability, making them suitable for working on materials with high levels of hardness. Additionally, water spray during the cutting process can help cool the bur and prevent overheating.

Specifically designed zirconia-cutting diamond instruments have been marketed with the claim that they avoid excessive heat and stress generation. Conversely, others have reported no significant difference in cutting efficiency between the dedicated zirconia instruments and conventional diamond instruments within the first 5 minutes of cutting.

Cutting zirconia is notoriously difficult because it has a very high strength, toughness and wear resistance. It is perhaps counter intuitive but what bur manufacturers have come to learn is that very fine grit burs are actually the most efficient burs for removing zirconia. Coarse grit burs tend to just immediately burn and lose efficiency immediately.

To ensure maximum life Frank Dental offer the D.Z881.012.C.FG (Yellow/Orange band) which contains a double layer of extra fine diamonds which is specific for cutting through a monolithic Zirconia Crown with ease.

What is the best bur to cut through a layered Zirconia Crown (Emax/Zirconia)?

Please note that if the zirconia crown you are removing has a layer of veneering porcelain then this is better removed initially with a coarse grit diamond bur then change to an extra fine grit diamond bur.

Frank Dental has manufactured a special 2 in 1 tool D.Z880.012.GC.FG (Green/Orange band) which contains 2 grits of diamond particles.  The top layer consists of a coarse grit natural diamond to cut through the top porcelain layer, once the coarse grit diamonds come in to contact with the Zirconia framework they start to disperse resulting in the extra fine layer diamond grit appearing to continue to cut through the remaining Zirconia restoration.

 

It is also important to use a good quality handpiece which has been regularly maintained, ideally a 1:5 speed increasing handpiece.  The optimal speed for the burs to be used is 160,000 RPM.  The other important factor is to ensure minimal pressure is applied to the bur when being used, excess pressure will result the diamonds burning from the head of the bur whilst generating sparks, if this happens reduce the pressure applied.

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The Evolution of Dental Burs: From Flint to Diamond-Coated

I. Introduction
Dental burs are rotary cutting instruments used in dentistry for a variety of purposes, including preparing cavities, removing tooth structure, and shaping dental implants. They come in different shapes, sizes, and materials, and have evolved significantly since their earliest use in ancient times. This blog post will explore the evolution of dental burs, highlighting the different materials and designs used throughout history, and how they have advanced to the modern diamond-coated burs used today.

II. Evolution of Dental Burs
A. Flint burs
The earliest known dental burs were made of flint and used by ancient civilizations, such as the Egyptians and the Mayans. These burs were handcrafted and had limited functionality.

B. Bronze burs
Bronze burs were used in ancient Greece and Rome and were an improvement over flint burs. They were made by casting and had a wider range of shapes and sizes.

C. Steel burs
Steel burs were introduced in the 19th century and marked a significant advancement in dental bur technology. They were stronger and more durable than bronze burs and could be sharpened and reused.

D. Tungsten carbide burs
Tungsten carbide burs were introduced in the 20th century and quickly became popular due to their hardness and durability. They were made by sintering tungsten carbide powder and had a longer lifespan than steel burs.

E. Diamond-coated burs
The most recent advancement in dental bur technology is the diamond-coated bur. These burs are made by coating a tungsten carbide bur with diamond particles, which provide superior cutting ability and longevity. Diamond-coated burs are now widely used in modern dentistry for a range of procedures.

III. Advancements in Dental Bur Design
A. Shape and size
Dental burs come in various shapes and sizes, each designed for a specific task. As technology has advanced, the shapes and sizes of dental burs have become more precise and specialized, allowing for greater accuracy and efficiency in dental procedures.

B. Coating materials
The materials used to coat dental burs have also improved over time. Diamond-coated burs are the most advanced, but other coatings, such as zirconium nitride and titanium nitride, have also been developed and provide improved cutting ability and durability.

C. Manufacturing techniques
Advancements in manufacturing techniques have also improved dental bur design. Computer-aided design (CAD) and computer-aided manufacturing (CAM) have enabled the production of more precise and complex dental bur shapes, allowing for greater customization and efficiency in dental procedures.

IV. Applications of Dental Burs
Dental burs are used for a variety of procedures in dentistry, including:

Preparation of cavities for fillings
Removal of tooth structure for crowns or bridges
Shaping dental implants
Root canal treatment

V. Care and Maintenance of Dental Burs
Proper care and maintenance of dental burs are essential for their longevity and effectiveness. Dental burs should be cleaned and sterilized after each use, and should be stored properly to prevent damage or contamination.

VI. Conclusion
In conclusion, dental burs have come a long way since their earliest use in ancient times. Advancements in materials, design, and manufacturing techniques have allowed for greater precision, efficiency, and longevity in dental procedures. As technology continues to advance, it is likely that dental burs will continue to evolve and improve in the future.

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Choosing the Right Dental Bur for Every Procedure: A Guide for Dental Professionals

I. Introduction

Dental burs are essential tools in any dental procedure. They are used to prepare teeth for fillings, crowns, and other restorative work, as well as for removing decay and shaping teeth. Choosing the right dental bur is crucial for achieving good results and preventing complications. This guide provides dental professionals with an overview of different types of dental burs, shapes, sizes, and materials, as well as tips for selecting and using the right bur for each procedure.

II. Types of Dental Burs

Dental burs are rotary cutting instruments that come in a variety of shapes, sizes, and materials. They are used in dental procedures to remove hard tissue, shape teeth, and prepare surfaces for restorative work. There are many different types of dental burs, including diamond burs, carbide burs, and finishing burs. Each type of bur has its own unique properties and uses. Choosing the right type of dental bur is important for achieving optimal results and reducing the risk of complications.

III. Dental Bur Shapes

Dental burs come in a variety of shapes, each designed for a specific purpose. Common dental bur shapes include round, pear, flame, cylinder, and inverted cone. Round burs are used for creating holes or preparing a surface. Pear-shaped burs are used for contouring, shaping, and smoothing. Flame burs are used for shaping the occlusal surface of posterior teeth. Cylinder burs are used for preparing flat surfaces or for finishing a restoration. Inverted cone burs are used for removing tooth structure, creating undercuts, or accessing areas that are difficult to reach. When selecting a dental bur shape, it is important to consider the specific procedure and the type of material being worked on.

IV. Dental Bur Sizes

Dental burs come in a variety of sizes, ranging from small to large. The size of the bur is determined by the diameter of the head. Common dental bur sizes include #1, #2, #4, and #6. Smaller burs are used for precision work, while larger burs are used for removing large amounts of material quickly. When selecting a dental bur size, it is important to consider the amount of tooth structure that needs to be removed, as well as the size and location of the tooth being worked on.

V. Dental Bur Materials

Dental burs can be made from a variety of materials, including stainless steel, carbide, and diamond. Stainless steel burs are the most commonly used type of bur and are typically used for basic cutting and shaping. Carbide burs are made from a combination of tungsten carbide and cobalt and are more durable than stainless steel burs. They are commonly used for cutting and shaping harder materials, such as enamel and dentin. Diamond burs are made with diamond particles embedded in the cutting surface and are the most abrasive type of bur. They are typically used for cutting and shaping ceramics and other hard materials. When selecting a dental bur material, it is important to consider the specific procedure and the type of material being worked on.

VI. Dental Bur Sterilization and Maintenance

Proper sterilization and maintenance of dental burs is important for preventing infection and ensuring the longevity of the bur. Dental burs should be sterilized using an autoclave or other approved sterilization method after each use. Burs should also be properly cleaned and lubricated to prevent rust and damage. It is important to inspect burs regularly for signs of wear or damage and to replace them as needed.

VII. Dental Bur Selection and Usage

Selecting the right dental bur for each procedure is important for achieving optimal results and preventing complications. When selecting a dental bur, consider the type of material being worked on, the size and location of the tooth, and the specific procedure. Always use the bur according to the manufacturer’s instructions and avoid using excessive force, which can cause damage to the bur and the tooth. It is also important to regularly inspect burs for signs of wear or damage and to replace them as needed.

VIII. Conclusion

Choosing the right dental bur is crucial for achieving good results and preventing complications in dental procedures. By considering the type of bur, shape, size, and material, as well as proper sterilization and maintenance techniques, dental professionals can select and use the right bur for each procedure. Regular inspection and replacement of burs is also important for maintaining the longevity of the bur and preventing damage to the tooth.